spiral bevel gearbox

Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox has been developed with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest efficiency whilst becoming space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 unique sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
All of these options are created possible by a modular style concept that starts with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide doggie clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for electric power tranny, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a trustworthy and optimized performance.
Features
Readily available in a wide variety of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is a selection of EP-Series gearboxes. You will discover the full products, with technical specs and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electric power spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly construction and adaptability. The efficient and reliable top performer is available in different variations. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the modern production method of ground circular arc teeth according to Ever-Power. For clients, this means greater toothing quality and accuracy as well as even more quickly delivery times.
Angular gearbox with sturdy shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by high quality and robust performance by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different variations. The travel and the steering wheel are mainly made with Ever-Power spiral gearing offering a silent, steady and efficient procedure.
Type EP is the standard version where the bedding consists of strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for tranny of high torques in low revolutions. The bearings happen to be solid conical roller bearings on polished bearing seats.
Type “L” is a special gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an output torque as high as 1,000 Nm and will become fitted with a electric motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and may be provided in a hygienic version with a lubricant approved for the food industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. If there is a need for unique shafts or flanges, we’ve great experience in adapting gearboxes – also in smaller figures – or in designing special gearboxes for instance with equipment housings in stainless steel or as accuracy gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears right from the variations in helix angles, they could be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, because of the actual fact that manufacture facilities for directly bevel gears are becoming rare and the fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which can be polished superior in conditions of noise decrease, spiral bevel gears are likely to become more common later on.
Bevel gears can be generally classified by their manufacturing methods, namely the Gleason method and Klingelnberg method, which each possess differing teeth shapes, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We interact together with you, providing information and assistance for your unique app, guiding you through idea, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a choice of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as for example ATEX or for make use of in the food industry
Various corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time when you are extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and are space saving.
The large precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to permit lubricants to be pass on evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, adaptable locknut design.
Spiral bevel gears are actually designed for applications that require high speed and large torque power. They can help cut consumer costs by giving long-lasting performance with minimal need for maintenance or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced threat of overheating. Curved the teeth and deeper traction between those teeth ensures greater asset availability to boost flexible performance and lengthen equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-degree angle. The teeth were created with a slight curve to provide better flexibility and traction. Although they can be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during procedure. This ensures smooth, dependable transmission well suited for high-speed, high-torque applications.